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Jan 16th, 2008, 04:44 PM
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#1
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Has posted 500+
Join Date: Feb 2007
Location: middleburg, pa
Posts: 696 Model: 06 FLST hertiage, stage 1 1450 pc111 Interests: hunting,wood working Occupation: medical asst. tech/DPW
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putting my exhaust back together. had a previous leak at the header/muffler joint due to using bad clamps. just want to make sure it can't possibly leak. i've already cleaned up the surfaces with emry cloth. anybody know about any type of sealants or anything 
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Jan 16th, 2008, 08:33 PM
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#2
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Moderator
Has posted 500+
Join Date: Jul 2005
Posts: 4,560
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personally, i would not use any sealants. i would clean as you did then use quality clamps. the reason i would not use sealants is it will make later removal nearly impossible. also, after you ride it for a while and get back to the house, retighten the clamps while hot.... 
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Jan 16th, 2008, 08:59 PM
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#3
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200+ posts and climbing
Join Date: Sep 2006
Location: NW Iowa
Posts: 215 Model: 2005 road king Interests: shooting and motorcycling Occupation: diesel mechanic
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I have heard some guys having decel popping and after richening up the mixture to get rid of the pop still have it, what they did was to use copper (ultra high temp exhaust silicone)sealant, I have not used this but have heard a few guys that have, eliminates the cold air getting drawn in causing the popping and you would still be able to take it apart very easily. Todd
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Jan 16th, 2008, 09:25 PM
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#4
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Rookie 10+ posts
Join Date: Jul 2007
Location: Greens Fork, IN
Posts: 30 Model: 2003 HD SERK Interests: Trap Shooting Occupation: Farmer
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I've always used the copper high temp silicone sealant. Don't know if it helps that much or not, but I've used it anyway. As far as I can tell everything still comes apart easily. I think sometimes it might make it come apart easier since it helps keep the parts from rusting/corroding together.
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Jan 17th, 2008, 03:43 AM
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#5
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Has posted 500+
Join Date: Feb 2007
Location: middleburg, pa
Posts: 696 Model: 06 FLST hertiage, stage 1 1450 pc111 Interests: hunting,wood working Occupation: medical asst. tech/DPW
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Quote:
Originally Posted by duke76
I have heard some guys having decel popping and after richening up the mixture to get rid of the pop still have it, what they did was to use copper (ultra high temp exhaust silicone)sealant, I have not used this but have heard a few guys that have, eliminates the cold air getting drawn in causing the popping and you would still be able to take it apart very easily. Todd
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exactly, it's  trying to fine tune a map, can't tell if your're lean or the exhaust is puling in air  so far it's been 
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Jan 17th, 2008, 09:46 AM
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#6
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Moderator
Has posted 500+
Join Date: Nov 2004
Location: Oregon City, OR
Posts: 1,149 Model: 09 Ultra Classic Interests: Motorcycles, camping, fishing, old cars Occupation: Home Inspector
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Quote:
Originally Posted by chucktx
personally, i would not use any sealants. i would clean as you did then use quality clamps. the reason i would not use sealants is it will make later removal nearly impossible. also, after you ride it for a while and get back to the house, retighten the clamps while hot.... 
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I agree with chuck on this one. This is the way I have done this with good Success. Had to pull the mufflers off of a bike one time that had a sealant on it and it was almost impossible to remove. Had to use a torch to heat it up just to remove it.
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Jan 17th, 2008, 09:57 AM
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#7
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Has posted 500+
Join Date: Feb 2007
Location: middleburg, pa
Posts: 696 Model: 06 FLST hertiage, stage 1 1450 pc111 Interests: hunting,wood working Occupation: medical asst. tech/DPW
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clamps- my problem started by using the clamps provided by V/H. i swiched back to the stock HD ones which are much better, now i've heard you shouldn't re-use them. is that just crap from the manual, you know throw everything away. they seem ok to me
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Jan 17th, 2008, 10:14 AM
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#8
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Rookie 10+ posts
Join Date: Jul 2007
Location: Greens Fork, IN
Posts: 30 Model: 2003 HD SERK Interests: Trap Shooting Occupation: Farmer
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Well, I don't know what's correct, but I've reused the ones on my Rinehart TD's several times. As long as the look good, why not? Squirt a little lube on the threads so they turn easily.
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Jan 17th, 2008, 10:53 AM
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#9
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Moderator
Has posted 500+
Join Date: Jul 2005
Posts: 4,560
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i have reused the hd clamps. i use a torque wrench to specs and also clean/lube the threads. will also use some anti-seize..... 
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Jan 17th, 2008, 11:12 AM
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#10
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Has posted 500+
Join Date: Feb 2007
Location: middleburg, pa
Posts: 696 Model: 06 FLST hertiage, stage 1 1450 pc111 Interests: hunting,wood working Occupation: medical asst. tech/DPW
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Quote:
Originally Posted by chucktx
i have reused the hd clamps. i use a torque wrench to specs and also clean/lube the threads. will also use some anti-seize..... 
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exactly what i plan to do, plus thinking about alittle silicone around the joint to keep it from pulling in air just in case
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Jan 17th, 2008, 11:31 AM
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#11
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200+ posts and climbing
Join Date: Sep 2006
Location: NW Iowa
Posts: 215 Model: 2005 road king Interests: shooting and motorcycling Occupation: diesel mechanic
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I woulnt be afraid at all to use a little silicone around the joints, its not like locktite, it will come apart, I use silicone damn near every day at my job, as a matter of fact alot of oe stuff uses it instead of a traditional gasket, have never had a problem getting it apart to fix something, Todd
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Jan 17th, 2008, 11:48 AM
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#12
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Moderator
Has posted 500+
Join Date: Nov 2004
Location: Oregon City, OR
Posts: 1,149 Model: 09 Ultra Classic Interests: Motorcycles, camping, fishing, old cars Occupation: Home Inspector
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I use Howe's multi-purpose spray lubricant on the threads of the clamps before I start to loosen them. I use the HD clamps and have re-used them and like Chuck I torque them to spec's. I've seen where a guy tightened his clamps down to tight and snapped a bolt. 
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Jan 17th, 2008, 06:23 PM
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#13
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Very Active Poster 50+
Join Date: Mar 2006
Location: East Central Indiana
Posts: 93 Occupation: Cad/Cam Tool designer
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I use Loctite brand high temp silicone red at the slide in area on all fittings of the exhaust on both my baggers. It will seal up and not leak, lowers the chance for "squeaks" on the stock bagger exhaust (with aftermarket or stock mufflers) and removal is easy when the time comes. I've put over 10k on each of my baggers in the past year, and have not had a leak at joints on either of them.
Stuff is pretty cheap too. Just clean the areas that will contact, and give them both a very light coat (just enough to tell it's on there) on the contact area.
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Jan 21st, 2008, 05:31 AM
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#14
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Has posted 500+
Join Date: Feb 2007
Location: middleburg, pa
Posts: 696 Model: 06 FLST hertiage, stage 1 1450 pc111 Interests: hunting,wood working Occupation: medical asst. tech/DPW
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well it's back together. wasn't happy with how weakly the clamps drew down.seemed weak  doesn't seem to leak. going to test it by obstructing the exhaust alittle. the 5/16 bolt with washers toned em down and made the exhaust deeper. unable to get on the road (10 degrees)  . looking for some good clamps to no avail. HD seems to be the only ones with good clamps, i'm going to call the steeler and see if they're the most expensive  going to checkout an auto parts store too.
my big question is...... why not braze/weld the damned thing
it'll still be able to remove it, and have excess to the baffles
see it leak then 
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Jan 21st, 2008, 12:42 PM
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#15
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Moderator
Has posted 500+
Join Date: Jul 2005
Posts: 4,560
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you will be hard pressed to find better clamps than hd......weld away!!!!!!! 
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Apr 1st, 2008, 10:47 AM
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#16
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Has posted 500+
Join Date: Feb 2007
Location: middleburg, pa
Posts: 696 Model: 06 FLST hertiage, stage 1 1450 pc111 Interests: hunting,wood working Occupation: medical asst. tech/DPW
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Quote:
Originally Posted by skull2007
well it's back together. wasn't happy with how weakly the clamps drew down.seemed weak  doesn't seem to leak. going to test it by obstructing the exhaust alittle. the 5/16 bolt with washers toned em down and made the exhaust deeper. unable to get on the road (10 degrees)  . looking for some good clamps to no avail. HD seems to be the only ones with good clamps, i'm going to call the steeler and see if they're the most expensive  going to checkout an auto parts store too.
my big question is...... why not braze/weld the damned thing
it'll still be able to remove it, and have excess to the baffles
see it leak then 
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have had a chance to ride a little. the damned popping and farting are gone. the lolipop thing is what did it. now i get a nice rumble. seems to have better low-end performance too
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Apr 1st, 2008, 11:56 AM
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#17
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Moderator
Has posted 500+
Join Date: Jul 2005
Posts: 4,560
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good deal........glad it is all better for you!!!!!!!!!! ride safe!
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Apr 1st, 2008, 09:04 PM
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#18
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200+ posts and climbing
Join Date: Jan 2008
Location: NYC
Posts: 334 Model: Harley Davidson Interests: Music, Guitars, Art, Architecture, Design, Raptors, Females Occupation: Singer/songwriter/producer/music teacher
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After my Stage I upgrade I get less popping, but it still happens when the engine's not completely warmed up and occasionally when it is warm. I had V&H baffles put in my straight pipes and it helped the low end a lot. If I'm following this thread correctly, I should I check the clamps around my pipes and tighten them after a ride to help with the popping?
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Apr 2nd, 2008, 04:21 AM
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#19
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Has posted 500+
Join Date: Feb 2007
Location: middleburg, pa
Posts: 696 Model: 06 FLST hertiage, stage 1 1450 pc111 Interests: hunting,wood working Occupation: medical asst. tech/DPW
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popping and farting is like a curse, it can be the result of several causes.one of them being a poorly tuned map. before doing anything with a map i would strongly recommend making sure your intake & exhaust don't leak. exhausts seem to like to leak at the header/muffler joint, i believe this is often the result of using those sub-standard clamps which come with aftermarket pipes. if you attempt to adjust a map on a leaky bike you'll drive yourself nuts, like a dog chasing his/her tail
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Apr 2nd, 2008, 06:58 AM
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#20
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200+ posts and climbing
Join Date: Jan 2008
Location: NYC
Posts: 334 Model: Harley Davidson Interests: Music, Guitars, Art, Architecture, Design, Raptors, Females Occupation: Singer/songwriter/producer/music teacher
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I've occasionally wondered what kind of clamps are on my drag pipes. There's a HOG chapter meeting in two weeks and I'll make notes of all my questions and see what's up. I'd gladly change to Harley clamps if it stops the popping.
Update: Oh well, tried tightening the clamps and they as tight as could be..
Last edited by HellBoy : Apr 2nd, 2008 at 03:07 PM.
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