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Bike lift

Discussion in 'Projects' started by NeilP, Nov 5, 2010.

  1. NeilP

    NeilP Active Member

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    P1090063.jpg

    P1090064.jpg

    P1090068.jpg

    P1090067.jpg

    As promised in another thread...a few pics of the lift I am building.

    5 inch when folded...21 inch when up


    More pics when finished

    off to work now so rushing
  2. hotroadking

    hotroadking Super Moderator Staff Member

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    Looks good
    now put a safety step lock on it so
    you can release pressure from the jack
    and let the bike rest on it for a longer time.

    Probably 3 or 4 roll pins cut 2 to 3 inches long
    and spaced 2 to 3 inches (you will have to convert to Metric LOL)
    apart on the base with swinging arms that in the down position
    will lock the base and allow the pump to be off pressure.

    If you don't and the seal goes on that pump
    that bike will drop like a rock...

    Gravity its the law...

    Notice the small arm on the side bolted on to the
    frame, it swivels and will in the down position
    lock to a pin welded to the lower frame,

    usually you fine three pins for different heights...

    Don't want to have you come back to the barn
    and find her laying on the good side...

    [​IMG]
  3. NeilP

    NeilP Active Member

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    Oh yes, going to put 4 of them one on each corner...just stuck the ram on this morning. need to re do the 'strap' that connects the ram to the scissor too
  4. hotroadking

    hotroadking Super Moderator Staff Member

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    good deal
    I came out to find my bike leaning on it's side one AM

    I had forgot to lock the jack, it came down slowly, no damage but it
    was a reminder!
  5. sarge7

    sarge7 New Member

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    A dab of paint and yer all set to go.!:D
  6. NeilP

    NeilP Active Member

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    I think I am going to re build that bit that pulls the the lift up form the end of the ram, box section over the top of the ram and adjustment at the end to allow for taking up slack in the joint etc.

    Also have been looking on ebay for some bearing to replace the steel rollers that are there at present, they do not roll to well and it is a bit jerky as it lowers.

    All the welds still need finishing off....only tacked together so far, and maybe a set of wheels one side for moving it around....or even 4 to allow use as trolley as well.

    Still a load o sharp edges to remove...but as for painting it...well that maybe a step too far ;)


    or maybe you really did mean a dab of paint....just dab it on over the welds ...
  7. NeilP

    NeilP Active Member

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    Have been playing with iMovie video editing this evening.
    It should have uploaded direct to YouTube....so lets see if this works...the system tells me I may have to wait a while till it is viewable.
    I am not waiting to find out...off to bed now

    [YOUTUBE]Y8iU2O9ODEk[/YOUTUBE]

    YouTube - Harley Jack
    Last edited: Nov 6, 2010
  8. hotroadking

    hotroadking Super Moderator Staff Member

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    You should widen the top bike supports, at least 2 to 3 inches
    then cover with some rubber to resist oil, and glue it to the metal frame.

    THis will keep the bike frame from being scratched and
    a bonus is it won't easily swivel around on metal to metal (not good)

    Great job so far...
  9. hotroadking

    hotroadking Super Moderator Staff Member

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    Neil, looks and works great,


    For a youtube just past the video number (at the end of the link it's the weird one you'll see like Y8iU2O9ODEk for yours.

    Use the Youtube button under advanced and paste the video ID (above) in between the prompts to get it to work

    [YOUTUBE]Y8iU2O9ODEk[/YOUTUBE]
  10. NeilP

    NeilP Active Member

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    Ah...I pasted the complete link between the you tube quotes on the advanced tab, not just the You tube video number.

    As for the rubber...maybe...but in a different way to how you imagine. The rails you see on the pics will not be contacting the frame at all. I have another bracket to fit between those rails. I do not know about all Harley frames, but mine has two 'U- Channel' pieces across the frame.
    I have a bracket made with two 1 inch pieces of box section that locate in these channels, and a third rail the front of the frame (near the front engine mount) rests on.
    This bracket will fit between the two rails I am seen trying to stand on in the video.


    The bike will be on the jack, pointing in the direction I am standing
  11. NeilP

    NeilP Active Member

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    Spent all day today modifying the connection between the ram and the lift mech as the strap I used was just not right so I have made a much stronger yoke

    Also modified the ram. The ram I used the other day was one of a pair of double acting rams. Cutting the second one down at the other end and welding back up has given me an extra 2 inches of ram travel, for the same external size ram body.
    Tomorrow I will weld a new hydraulic fitting on the new ram and see if it still works, improve the rollers, and hopefully fit the carriage that the bike locks on to...oh yes, and fit a 'UP' lock of some sort



    P1090071.jpg

    Original large seal on threaded end (LHS of pic) required when used as double acting ram

    P1090073.jpg

    Shortened. As single acting, only need this end to keep the ram square in the bore

    P1090076.jpg

    Remove the threaded end from the cylinder


    P1090077.jpg

    Ready to weld into shortened cylinder


    P1090079.jpg

    Shorten the full length cylinder to required length and square up.

    P1090080.jpg

    Weld up the end...but not with the ram inserted...do not want to burn the seal on the ram
    Last edited: Nov 6, 2010
  12. NeilP

    NeilP Active Member

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    Modified ram in place with new yoke

    P1090082.jpg

    P1090083.jpg
  13. NeilP

    NeilP Active Member

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    Got the bike lifted today.

    the lift still needs that dab of paint though

    [YOUTUBE]U82U3DsG4dk[/YOUTUBE]
  14. sarge7

    sarge7 New Member

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    After the mods - what was the height from the floor to the top of the lift when the lift was all the way down?
    Looks good ! - but still think a shot of paint is needed on the whole thing when ya git done. Unless ya like the "Ugly Duckling" the way it is.:roflmao:
  15. NeilP

    NeilP Active Member

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    Cant remember, but I did tack the bars that hold the bike, then move them up a bit to reduce the clearance...so more of the ram movement is used in lifting the bike.
    But it must have been about 5 1/2 to 6 inches when the jack is down.

    I was gong to measure the max height when the jack was fully up and locked down on the safety supports...but rushed home..
    I am on the first flight out tomorrow morning to go up to one of our neighbouring islands (Alderney) doing 5 days up there on the Trislander.

    The jack will probably get a coat of something when i get back
  16. cardboard

    cardboard Well-Known Member

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  17. NeilP

    NeilP Active Member

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    Eazy Rizer Big Blue Motorcycle Lift

    I would have to go for this one ...in fact I almost made the design like this, but could not find any threaded br in the workshop of a suitable pitch to make the winder with
  18. hotroadking

    hotroadking Super Moderator Staff Member

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    Neil I remember your quest last year or so
    for that threaded rod....

    the one you have will work great....

    You might consider covering it with
    a durable coat of truck bedliner...
  19. NeilP

    NeilP Active Member

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    yes, I found a catalogue, that listed a lot of bar, but going to a store and seeing it, is far easier. If you know waht the load specs you want are, then you can read the specs from a book and buy the correct thing...if you are doing it all by eye, it is much beter to see the stuff...OK, so i would probably have gone a bit 'overkill' on the size I used...but much rather that way than the other.

    This current jack, in theory 'could' lift 4-5 tonne...that is the max the hydraulics could carry...The jack pump I used was from a 10 tonne kit...but the ram I used has a greater surface area...so up goes the max lift...to about 12.5 tonne. but then the leverage of the scissor action brings it back down again.....not that the steel frame I used would take that weight...well I wont be trying it anyway. I think most of the box section is about 3mm wall. Reckon I would need 6mm or more to give it a true 4 tonne capacity
  20. NeilP

    NeilP Active Member

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    OK, I got it stripped down, sanded, sprayed with primer and top coat the other night. It is now hanging in the workshop drying and waiting for me to return from a 4 day trip away with work. Colour...well a mixed green...it is all i had...Kneverland agricultural green mixed with white to bulk up the amount of paint to enoguh to finish the job.

    Height...5 1/4 inch when all the way down, with a max height of 26inches...when on the safety stop it is about 22 inches,..about 17 inch of travel.

    Will re assemlbe and post up the completed item when I get home

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