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Charging system problem... Argggg!

Discussion in 'Motorcycle Tech Talk' started by SportyLarr, Jun 28, 2012.

  1. SportyLarr

    SportyLarr New Member

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    Hi, everyone, I am new to the forum and in need of help, as I am at my wits end! I have an 87 sportster that is having an issue with my battery going dead while on a ride and leaving me stranded! Battery terminals are clean and tight, voltage regulator is grounded to the frame, stator output is 50+ volts when rpms are increased. I have replaced the battery, voltage regulator, and stator and still having the same problem. I am still not getting 13 - 14 volts to the battery when running. Very frustrating!!! Any input welcome! Thanks!
  2. cowboy

    cowboy Moderator Staff Member

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    Have you double checked all grounds ? Scrap the paint & rust away
  3. FLHTbiker

    FLHTbiker Moderator Staff Member

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    Could even be bad battery cables, corroded internally.
  4. eieio4tn

    eieio4tn Active Member

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    voltage from stator and no charging voltage from regulator, what does your charging wire read when disconnected from battery ?? regulator grounded to frame how ?
  5. SportyLarr

    SportyLarr New Member

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    Thanks for all of the input! I really started to think... wtf is between the new stator and the new battery? Aha! The new voltage regulator. After wire brushing around the mounting holes to remove the rust and corosion and adding a new lock washer with teeth on it, I have voltage to the battery. Supplying 12.5 volts while idling, 14.5 volts while reved up. WooHoo! Problem solved! Thanks again for the support!!! Riding once again!
  6. FLHTbiker

    FLHTbiker Moderator Staff Member

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    Glad to hear :)
  7. eieio4tn

    eieio4tn Active Member

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    there you go...fixin' stuff.
  8. SportyLarr

    SportyLarr New Member

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    Thanks for all of the input! Went out with the wife for a short ride today and didn't get stranded! Nice change!! :)
  9. joshbob

    joshbob Well-Known Member

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    Happy you found it. Most problems on the older bikes are electrical ones. Bad grounds are often the culprit. Ride safe!

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