1. After 20+ years it's time to pass the torch. If you are interested in acquiring this forum please contact support@cv-performance.com for details. Any spam will be reported and blocked.
  2. Welcome to Bike Talk, a forum for all bikers and motorcycle enthusiasts. If you are new to Bike Talk, be sure to register for free and join the conversation.

    There's always someone around willing to help out with questions or give a friendly wave back. All Harley and metric riders are welcome.

Need help- how to thighten passing lamps on HD

Discussion in 'Motorcycle Tech Talk' started by EPS, Jul 23, 2006.

  1. EPS

    EPS New Member

    Joined:
    Dec 27, 2005
    Messages:
    22
    Likes Received:
    0
    My maintence manual calls for a Snap-on FRX181 Flare Nut 9/16, 6-point socket. This socket is about 2 1/2 " long and has a slot cut into the side wall so that it can slip over some wires and engage a nut. The wires pass through the center of the nut. This tool is needed to thighten the passing lamps on a HD Road King. But the socket costs $41.75!! Has anyone found a less expensive way to get this job done?
  2. DeathWind

    DeathWind New Member

    Joined:
    Mar 27, 2004
    Messages:
    108
    Likes Received:
    0
    Location:
    Jacksonville, FL
    Modify a deep-well.

    It looks like you should be able to modify the correct size, cheap, deep-well socket.

    [​IMG]
  3. chucktx

    chucktx Moderator Staff Member

    Joined:
    Jul 5, 2005
    Messages:
    12,545
    Likes Received:
    10
    yup, a die grinder and a bit of time and ya got yourself a spot lamp tightening socket.......easy to do,,,be sure to clean up the edges, they will be sharp........:D
    chuck
  4. aaron

    aaron New Member

    Joined:
    Jun 20, 2006
    Messages:
    36
    Likes Received:
    0
    Location:
    So. Cal.
    I have used a homemade socket for years. Just a slot large enough for the wires to pass is sufficient. Maybe one flats with 3/4 of the way down.
  5. wojo

    wojo New Member

    Joined:
    Feb 1, 2008
    Messages:
    14
    Likes Received:
    0
    Location:
    Nevada
    homemade socket to adjust the lamps

    I used a dremel with the heavy duty cutting disc to make my own lamp adjusting socket. it was easy and worked great. just make the groove large enough to get the socket on and to just turn it slightly. it doesnt take much time to tighten the nut. I used an old non expensive socket that i had laying around. give it a try. just make sure you smoothe out the edges so you dont cut the wire by chance.
  6. grandpa tom

    grandpa tom New Member

    Joined:
    Oct 1, 2008
    Messages:
    44
    Likes Received:
    0
    Location:
    IND
    passing lights loose

    last yr on my new FLSTC I tried to adjust one of them and the only thing I done was to make it loose, went to local Indy and he said it was one of the worst designed things on the Harley, and he also has a home made socket like the one above. Then he told me to take it back to dealer and let him fix problem and adjust both of the lights as they only lit up the first 15-20 feet of road ahead of bike. Which i did and now I dont mess with them.....
  7. wojo

    wojo New Member

    Joined:
    Feb 1, 2008
    Messages:
    14
    Likes Received:
    0
    Location:
    Nevada
    lamp adjustment

    I have to agree that this is a crappy design considering you cannot make a propper adjustment to the lamps without the right socket. if you use anything else, your liable to damage the wire for the light or fray the coating off of it and cause a short and blow the fuse. i took the lamp out and put some shrink wire coating over the original wire to better protect it due to some nicks that i caused to the wire.
  8. cardboard

    cardboard Well-Known Member

    Joined:
    Nov 12, 2007
    Messages:
    11,459
    Likes Received:
    56
    Location:
    Lake Livingston, Tx.

    Seems I need one of these tools so I can adjust my right auxiliary passing lamp.
    Anybody got one laying around.
  9. FLHTbiker

    FLHTbiker Moderator Staff Member

    Joined:
    Nov 3, 2004
    Messages:
    18,516
    Likes Received:
    252
    Location:
    Oregon
    Go find one of these crowfoot sockets Mac, Snapon, Matco or Sears

    image.jpg
  10. cardboard

    cardboard Well-Known Member

    Joined:
    Nov 12, 2007
    Messages:
    11,459
    Likes Received:
    56
    Location:
    Lake Livingston, Tx.
    Will not go up in the countersunk place where the nut is.

    You have to remove the 2 allen head screws that holds the turn signal on the front below the auxiliary light. And its up inside the recessed place with wires coming out of the stud and nut.
  11. cardboard

    cardboard Well-Known Member

    Joined:
    Nov 12, 2007
    Messages:
    11,459
    Likes Received:
    56
    Location:
    Lake Livingston, Tx.
  12. FLHTbiker

    FLHTbiker Moderator Staff Member

    Joined:
    Nov 3, 2004
    Messages:
    18,516
    Likes Received:
    252
    Location:
    Oregon
    I may have the socket like he is showing. I'll check if I do and could mail it down to you as long as you send it back. :)

    I believe it's a 9/16 correct
  13. hotroadking

    hotroadking Super Moderator Staff Member

    Joined:
    Jun 16, 2004
    Messages:
    13,682
    Likes Received:
    584
    Location:
    Mouseville USA
    just get a deep well socket with the flats on the end for an
    open end wrench, pull the wires off the bulb and run the one
    wire up through the center out of the hole where the ratchet
    wrench normally goes into the socket

    use an open end to turn the socket.
  14. FLHTbiker

    FLHTbiker Moderator Staff Member

    Joined:
    Nov 3, 2004
    Messages:
    18,516
    Likes Received:
    252
    Location:
    Oregon
    Or get a cheap socket from the Chineese store and cut a section out with a cut off wheel then tighten it down without pulling the wires off. I've had to make many specialty tools and still have them.
  15. cardboard

    cardboard Well-Known Member

    Joined:
    Nov 12, 2007
    Messages:
    11,459
    Likes Received:
    56
    Location:
    Lake Livingston, Tx.
    Gonna go to Lowes and get a deep well 6 point socket and cut a slot in it.
    After I go and goof off with the OL who came up last nite.

    Got my Priorities ya know.
  16. joshbob

    joshbob Well-Known Member

    Joined:
    Nov 19, 2010
    Messages:
    5,687
    Likes Received:
    167
    Location:
    Hobgood, N.C.
    I've modified many old sockets into specialty tools. A little cutting and grinding goes a long way and saves a lot of money!
  17. cardboard

    cardboard Well-Known Member

    Joined:
    Nov 12, 2007
    Messages:
    11,459
    Likes Received:
    56
    Location:
    Lake Livingston, Tx.
    I used to have a 18volt dewalt hand grinder and cut off bits.
    As a Locksmith I have made a lot of things all my life.
    I've mae a larger socket for the electronic compression relief sensors on my bike.
    But the socket wouldn't go down in the heads.
    So I ordered a socket from Harley.
    If you break a compression relief sensor trying to take it out or put it in.
    Each one is like 50.00

    But as I've gotten Older things can wait.


    And if you watched the Video it said the right hand running light should be set a little high. So my adjustments are right on the money.
    And the LED lights are bright.
  18. FLHTbiker

    FLHTbiker Moderator Staff Member

    Joined:
    Nov 3, 2004
    Messages:
    18,516
    Likes Received:
    252
    Location:
    Oregon
    And you know why it says to set it a little higher?
  19. cardboard

    cardboard Well-Known Member

    Joined:
    Nov 12, 2007
    Messages:
    11,459
    Likes Received:
    56
    Location:
    Lake Livingston, Tx.
    You can see the right hand side of the road better .
    And you can see head of you a little beter on the right hand side.
  20. FLHTbiker

    FLHTbiker Moderator Staff Member

    Joined:
    Nov 3, 2004
    Messages:
    18,516
    Likes Received:
    252
    Location:
    Oregon
    Yep and talked to the service manager at my HD dealer about programming my spots to stay on when the brights are on. That really helps out on a dark lonely road at night. Really brightens up the sides of the road. With the new bikes he said just takes a few minutes to do.

Share This Page