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Spyke starter issues

Discussion in 'Motorcycle Tech Talk' started by hotroadking, Feb 13, 2011.

  1. hotroadking

    hotroadking Super Moderator Staff Member

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    Got a spyke for the heritage a year ago and it's had issues

    Some times when I hit the start button nothing happens yet I have power at the wire and the electronic comp releases open as they are on the same circuit

    I put an override button on the solenoid and it will crank every time
    It will do it. Then all of a sudden work. Then it will stop working. Online fuse is 15 and has popped occasionally. But the releases work every time

    Here is the plunger

    [​IMG]

    And inside

    [​IMG]

    It did run on one time. So that may have done some of the damage. But it's been a PIA from day one



    Pulled it apart and cleaned up the contacts

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    Last edited: Feb 14, 2011
  2. calif phil

    calif phil Member

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    It sure looks like it has had a tough life, does it spin over OK with the override button?
    Are you sure you have enough ground cable? Softails with big motors can use an extra ground.
  3. chucktx

    chucktx Moderator Staff Member

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    thanks for the heads up.........
  4. hotroadking

    hotroadking Super Moderator Staff Member

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    Got one ground. Have spare. Where would I connect. To the battery and frame as well

    Yeah it had one run on. That fubard the brass. Got the inside smoothed. If I could take apart plunger I would flip brass contact.

    [​IMG]


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  5. cardboard

    cardboard Well-Known Member

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    As you know and heard me bitchin, I tried six 1.4 kw high torque Spyke starters in 8 months.
    The 1st 5 leaked oil out the starter appendix all over the motor.
    Got Chucktx over. We toook a mirrow and it looked like it was leakin out the inner primary gasket or transmission gasket.
    I replaced it all.
    The 6th one sounded funny when it turned over. I kept using it to make sure it wasn't leakin oil.
    Seems like they had to redesign the starter cause their so called engineers had their spec's screwed up.
    Then all of a sudden it quit workin. I took it back to where it was bought.
    They sent it back to Spyke and gave the vendor where he bought it a credit.

    Got on the phone with Eastern Performance and ordered a All Balls 1.4 KW starter. It sounded a lot better when it turned over and never gave a problem.

    I had a lot of people that run Spyke with Open belt bikes say they had good luck with them.
    I had to be the guinnie Pig...
    I got the starter that didn't use a Starter Drive in the primary.
  6. hotroadking

    hotroadking Super Moderator Staff Member

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    I've done all balls for a buddy, and the first one took a dump
    6 months in, it stuck in run and burned up, which this did as well
    didn't burn it up, but sure fubar'd the contacts

    Wonder what rebuild kit would work....
  7. FLHTbiker

    FLHTbiker Moderator Staff Member

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    OK, I'm gonna ask. Would a Stock starter hold up?
  8. hotroadking

    hotroadking Super Moderator Staff Member

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    Yeah it did for 10 years from 88 to 116
    however it's now a 124, and has electronic
    compression releases.

    Frankly I think it might be getting
    too much voltage drop at the
    starter not allowing the solenoid
    to do it's thing..
  9. chucktx

    chucktx Moderator Staff Member

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    my thoughts.....you have compression releases....i think a stock starter would handle it. without the releases i dont think it would........stock starters are hard to beat.....thoughts??????
  10. cardboard

    cardboard Well-Known Member

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    The high torque starters spin it over faster and make it crank easier too.
  11. hotroadking

    hotroadking Super Moderator Staff Member

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    Well, if it was a fatglide where the starter is easer to bend
    over and see I'd consider putting it back in.

    Here's my take, the larger starter needs more
    power to operate, and it's on the same power
    line as the releases as you want the releases to
    trigger as you press Start.

    So I bet the voltage at the starter is too low
    to enable the solenoid properly. I'll do a drop test (voltage not the starter)
    this evening, and I'm going to pick up new plunger and brass contacts ($23)
    local store and put it together.

    Then I think I'll get a relay run the starter switch to the control switch
    on the relay to signal a go to send power, then power will go straight
    to the solenoid and have a second power run to the relays so they are
    getting full battery power.

    This should remedy it and take a load off the Start button as well..

    So, drain the tank (naturally it was just filled) pull it, and check wires
    for any shorts and then put the relay in...
  12. cardboard

    cardboard Well-Known Member

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    You should have plenty of power from a stock battery if you do not go bigger than a 1.4 kw
    If you go larger, you will need a larger battery.
    And just where ou gonna put the larger battery ?
  13. FLHTbiker

    FLHTbiker Moderator Staff Member

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    How old is the battery? The separate relay idea should work allowing all power to the starter. That would also help if a battery is not up to full potential.
  14. hotroadking

    hotroadking Super Moderator Staff Member

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    Battery is a year old. Holds s good charge. Replacing contacts in starter and starter relay. Will see what voltage I am getting


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  15. hotroadking

    hotroadking Super Moderator Staff Member

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    Got new solenoid rebuild and picked up starter relay. So starter is done as far as changing parts

    Now on to chasing the big Electric gremlin started by measuring voltage at green wire. 10.46 when starter button pressed

    Time to do volt drop test.

    Checked the relay slots U which is BK/R from button 10.46

    Then check direct voltage from battery at slot E R/BK which is power from main switch. 10.46

    Hmm pattern?

    Check voltage at power to main switch R red wire. 12.57 so I sm good to the main switch

    Turn on main ignition and check R/BK which is feed to starter relay power E 10.46 volts

    So it appears that the main ignition may be culprit in that there is a drop right at wire coming out of switch


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  16. FLHTbiker

    FLHTbiker Moderator Staff Member

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    Good trouble shooting :D You are drawing power to other parts of the bike when the main switch is in the on position when starting it. So the idea of all power to starter is good that way you by-pass all the other power draws. :D
  17. hotroadking

    hotroadking Super Moderator Staff Member

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    Wonder what the normal voltage drop is coming out
    of the switch, I can't see it dropping 2 volts just by turning on the switch
    alone, only thing on is head light on low and gauge lights and front turn signals.

    Disconnected the gauges and no difference

    Going to pull the tank tonight and disconnect turn signals
    (rear tail section disconnected already, ignition is out)

    I"ve gone through several main ignition (dash) switches over 10
    years, something in the harness has to be wrong.

    I've joked about getting a new harness LOL

    Have to look but I don't think I still have the
    last ignition switch, I pull the barrell so I have the key
    the same,

    TOnight is drain the tank night...
  18. hotroadking

    hotroadking Super Moderator Staff Member

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    I have the diagrams in the SM and I pulled both power delivery wires from the connection to the main switch.

    Before power in 12.5. Power out 10.4 both sides

    Pulled wires out and checked.
    12.5 both sides so there is a draw somewhere that has to be found

    Next up. Tank off wires back to switch check fuses then check connections to the front controls and lights.

    I'm gonna find this sucker.


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    Last edited: Feb 15, 2011
  19. FLHTbiker

    FLHTbiker Moderator Staff Member

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    I had a issue with the wifes trike where there was a short in the system with the turn signals. It was not blowing a fuse because the TSM relay was absorbing it. Just a thought but you might want to check your power with the TSM unplugged.
  20. hotroadking

    hotroadking Super Moderator Staff Member

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    Thanks no TSM, Carb bike, 2000, has SNS Ignition module and I have it out

    Right now the only thing powered is the main harness and ignition as well as the front switches and lights, Rear light harness disconnected...

    I figure I'm going to find a bad connection, broken wire or worn wire along the harness...

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